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Tyco Electronics Corporation 300 Constitution Drive Menlo Park, CA 94025 U.S.A.
Raychem Devices
No: Rev: Date: Page
RPIP-684-00 F August 7, 2007 1 of 3
Installation Procedure for Duraseal Splices and Terminals 1. Products:
DuraSeal Splice: D-406-XXXX DS-XX-XX DB-X-XX DF-X-XX DuraSeal Terminal: DP-X-XX B-106-XX DR-X-XX DS-MIXT-XX
DS-MIXT-XX
2.
Application Equipment: - Crimping tool: AD-1522 - Hot air gun:
Heat Gun HL1910E HL2010E CV-1981 Reflector PR-25 or PR-25D and HL1802EADAPT PR-25D Setting 6 on dial (1) 700F on LCD (1) 7 (1)
3.
Wire Preparation: - Strip the stranded wire as shown.
Red Wire Range 0.5 < Sc < 1.0 0.5 < Sc < 1.0 1.5< oA+oB <3.7 and 1.5< oC <3.7 0.5< SA+SB < 1.0 and 0.5< SC <1.0 1.5< oA+oB <3.7 and 1.5< oC <3.7 0.5< SA+SB <1.0 and 0.5 Configuration Terminal Splice 1 to 1
see Fig. 1 see Fig. 2
oA < oB Splice 2 to 1
LA = 10 LB = 7
LA = 10 LB = 7
LA = 11 LB = 8
see Fig. 3
oA = oB
LA = 10 LB = 10
LA = 10 LB = 10
LA = 11 LB = 11
see Fig. 4
oA = diameter (mm) of the insulation of wire A. Sc = cross section area (mm2) of wire C. Fig. 1. Fig. 2.
_________________________________________ Unless otherwise specified dimensions are in millimeters. [Inches dimensions are in between brackets] (c) 2006-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision.
Tyco Electronics Corporation 300 Constitution Drive Menlo Park, CA 94025 U.S.A.
Raychem Devices
No: Rev: Date: Page Fig. 4.
RPIP-684-00 F August 7, 2007 2 of 3
Fig. 3.
4.
Installation Procedure: - Select the correct DuraSeal crimp. - Match its color with the color of the cavity of the crimp tool. - Get the jaws in touch with the tubing. DuraSeal Splice DuraSeal Terminal
- Insert the stripped wire until it butts inside the DuraSeal crimp. - Crimp the wire in place. - Repeat the operation symmetrically for the DuraSeal splice. - Allow the hot air gun to warm up. - Position the DuraSeal crimp in the reflector (R). - Apply heat to shrink the sleeve until the adhesive melt and flow around the extremities of sleeve.
_________________________________________ Unless otherwise specified dimensions are in millimeters. [Inches dimensions are in between brackets] (c) 2006-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision.
Tyco Electronics Corporation 300 Constitution Drive Menlo Park, CA 94025 U.S.A.
Raychem Devices
No: Rev: Date: Page
RPIP-684-00 F August 7, 2007 3 of 3
DuraSeal Splice
DuraSeal Terminal
Note: For DuraSeal terminals, in order to achieve maximum sealing (except for DuraSeal push- on) heat the terminal at 3 and press the flat part with a pair of pliers until the assembly cools. Ring Terminal Push-on Terminal
DON'T HEAT
Note: Do not heat the terminal for the push-on terminal. Do not bend the splice or the terminal assemblies until then have completely cooled. 5. Inspection of Assembly: Check: - Wire insulation is positioned inside the DuraSeal sleeve. - Adhesive has flowed to form a fillet around the ends of the sleeve. - Sleeve is completely shrunk on to the wire insulation. - Sleeve is not cut, split or discolored. - Wire insulation has no signs of mechanical damage or overheating.
1
These values are for reference only and may change based on other variables (i.e. reflector type, sleeve's relative distance to the reflector, etc.)
DISCLAIMER
All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics' only obligations are those in the Standard Terms and Conditions of Sale for this product, and in no case will Tyco Electronics be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use or misuse of the product.
_________________________________________ Unless otherwise specified dimensions are in millimeters. [Inches dimensions are in between brackets] (c) 2006-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision.

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